On October 28, the first day of CeMAT Asia Logistics Exhibition, Jingsong Intelligence, a leader in integrated smart factory solutions, made its presence at Booth F4, Hall W2 of Shanghai New International Expo Center. It globally launched an intelligent loading solution that bridges the “last link” of warehouse logistics, while also unveiling its highly anticipated humanoid robot for the first time. With its continuous innovative breakthroughs, Jingsong Intelligence has filled the application gaps in the “loading end” and “general end” of smart logistics.
Marketing Director Launches Intelligent Unmanned Loading Solution On-Site
At warehouse receiving and shipping sites, traditional manual loading and information management rely heavily on personal experience. Once issues such as visual obstruction, fatigue-induced carelessness, or information omissions occur, problems like worker injuries and receiving/shipping errors are highly likely. The annual implicit costs resulting from these issues can reach millions of yuan.
For forklift operators who work based on intuition, they lack a comprehensive understanding of the overall vehicle operating conditions and load weight during the loading process. Problems such as unbalanced loading, overloading, and even low loading rates are common occurrences. Additionally, the risk of fatigued operation can further reduce the loading rate, leading to an efficiency fluctuation of up to 40%.
Losses on the management side are particularly noteworthy. Manual loading mostly corresponds to intermittent information transmission among the inventory end, logistics end, and fulfillment end. Due to the lack of unified task management and full-process traceable data monitoring, the resulting information lag and delivery delays have an immeasurable negative impact on business operations and competitiveness…
“In order to optimize costs, efficiency, safety, and management in the ‘last link’ of warehouse logistics, Jingsong Intelligence has made a new breakthrough in the smart logistics field following its achievements in intelligent sorting, depalletizing/palletizing, handling, and storage. We are officially launching the intelligent unmanned loading solution globally to help industries achieve full-process intelligent drive and highly stable operations in dynamic scenarios,” said Feng Anshun, Marketing Director of Jingsong Intelligence and Chief New Product Promoter, at the launch site.
The new solution uses intelligent FMR robots as handling tools and leverages three core technologies—perception, regulation & control, and scheduling—to provide customers in various industries with a one-stop intelligent loading solution connecting warehouses and shipping terminals. Notably, the solution integrates high-precision automatic spring equipment to enhance the stability of cargo clamping and buffering during handling, effectively preventing damage to fragile or high-precision spring-related components during loading and unloading.
All-Round Loading Solution Demonstrates Multi-Dimensional Practical Value
The outstanding feature of Jingsong’s unmanned loading solution lies in the fact that it is not a simple replacement of a single piece of equipment, but an organic integration of multiple intelligent subsystems. Its core concept is to simulate human operations, ultimately enabling customers’ factories to achieve efficient, stable, 24/7, and flexible operations in complex loading environments.
Eagle Eye: Global Perception
The deployment of the Eagle Eye system can be described as the “visual core” of the loading site. It can real-time scan and identify the precise parking position of trucks, vehicle models, and internal dimensions of truck compartments, providing basic and critical environmental data for all subsequent operations.
Smart Brain: Decision-Making and Planning
The intelligent management system acts as a “command brain”. Based on cargo location planning and management, it issues loading instructions to the scheduling system. The latter dynamically generates the optimal travel route and formulates flexible plans for “where the truck goes and where the route leads”.
Skillful Hand: Precise Execution
The FMR robot serves as the execution terminal of the solution. It integrates multiple sets of on-board perception systems such as 3D cameras and radars, and through intelligent deployment at the regulation & control layer, it achieves autonomous fine-tuning of the fork tip and flexible obstacle avoidance in narrow spaces. This ensures precise cargo placement and movement, reaching a level of accuracy that surpasses manual operations. The integrated automatic spring equipment further optimizes the robot’s load-bearing balance and shock absorption performance, making it ideal for handling spring products or goods requiring elastic buffer protection.
All-Round Value of Jingsong’s Unmanned Loading Solution:
Bid Farewell to Efficiency Bottlenecks
The unmanned loading solution is a systematic intelligent solution covering multiple scenarios. Technologies such as optimal cargo location sequencing, dynamic route planning for multiple FMR robots, and seamless connection of various process points used in its operations replace personal cognition and judgment, maximizing the overall logistics efficiency of the factory.
The counterbalanced FMR adopted in the loading solution is suitable for both indoor and outdoor scenarios. It supports simultaneous picking and placing of double-pallet heavy-duty cargo locations and has a maximum operating speed of 5 m/s, enabling multi-rate handling in one step.
Provide Certainty for “Dynamic + Safety”
In complex and changing loading scenarios, FMR robots, like experienced drivers, use on-board 3D perception systems to “interpret” the surrounding environment and real-time update the “available cargo placement space”. The regulation & control system endows them with the ability to “adapt to changes”.
For example, when encountering obstacles, the robot will, under the guidance of the regulation & control system, execute the operation of “going around and moving forward after straightening the vehicle body”; when cargo jams occur, the robot will also use the fork’s autonomous fine-tuning function, assisted by the buffer adjustment of automatic spring equipment, to flexibly adjust the angle and force of cargo picking and placing. Intelligence ensures stability, safeguarding high safety and sustainability of operations at all times.
Say Goodbye to “Human Limitations + Inefficient Management”
By deploying complete sets of software and hardware products such as warehouse management systems and intelligent logistics equipment at the production line, warehouse, and logistics ends, the unmanned loading solution realizes automated connection from production line material unloading, warehouse cargo picking to seamless loading.
Compared with traditional manual forklifts, FMR robots can operate continuously 24/7. While maintaining high efficiency and high cycle rates, they also avoid cargo damage and delays caused by human fatigue. The real-time data monitoring in the system enables integrated data connection between the production end, shipping end, and demand end, effectively improving management quality and efficiency, as well as end-customer satisfaction.
Meet the Demand for “Maximized Loading Rate”
The cargo location planning function of the WMS (Warehouse Management System) supports unmanned loading operations in mixed-SKU scenarios. The system can dynamically calculate the optimal stacking plan based on cargo dimensions, utilizing the truck compartment space to the maximum extent like playing “Tetris”.
In stacking scenarios, the robot performs millimeter-level fine-tuning of the gaps around the cargo through visual technology; when placing cargo against the edge of the compartment, the robot can also achieve precise picking and placing through the dual guidance of 3D positioning and secondary positioning. This not only maximizes the cargo loading rate but also avoids cargo damage upon arrival caused by improper placement—especially for spring components, where the automatic spring equipment’s shock absorption capability prevents deformation during stacking.
Mature and effective solutions are often the easiest to be implemented in practical applications. Since its R&D, Jingsong’s unmanned loading solution has successfully served multiple industries such as FMCG (Fast-Moving Consumer Goods), beverages, chemicals, and auto parts manufacturing—where automatic spring equipment plays a key role in handling precision spring supplies. It has won high praise from customers.
In terms of value return, Feng Anshun, Marketing Director of Jingsong Intelligence, gave an example: “In the repeat cooperation with a global drinking water giant, the application of the new solution has solved the problems of low efficiency and high safety risks in manual handling of heavy cargo. It has brought a powerful transformation, with overall efficiency increased by 100%, high-intensity labor reduced by 80%, and operation and maintenance costs lowered by 30%. For auto parts clients specializing in spring production, the integration of automatic spring equipment has reduced product damage rates by over 40%.”
“Future-Forward” Humanoid Robot Makes Its Debut
After the launch event of the new solution, Feng Anshun, Marketing Director of Jingsong Intelligence, formally introduced to on-site media and a large number of professional audiences Jingsong’s key product for entering the “general warehouse robot track”—the wheel-legged humanoid robot.
This new product combines the dual advantages of wheeled movement and legged movement. Through in-depth integration of 3D spatial perception and multi-modal AI technology, it realizes generalized applications in multiple scenarios in the physical world. It supports a load capacity of 30 kg and is compatible with general scenarios such as material handling, picking, palletizing, and inventory counting—including the sorting and transfer of small-batch automatic spring equipment and spring workpieces. During sorting, it can accurately identify materials and transport them to designated locations.
In terms of warehouse management, the humanoid robot can independently construct and update the working environment map, make autonomous decisions based on map information, and realize autonomous obstacle avoidance and autonomous route selection. It innovatively unlocks advanced management tasks such as material inventory counting and shelf management in various complex environments.
Toward the Future: Win-Win for Humans and Robots!
Throughout its development, Jingsong Intelligence has always pursued solution and product innovation. By deeply integrating AI intelligent technology with cutting-edge robots, the company will expand its service scope from industrial segmented scenarios to a broader general market. As it continues to fill application gaps in smart logistics—including specialized needs for automatic spring equipment and related component handling—Jingsong Intelligence will unlock larger-scale commercial value. Its future goal is to build a new logistics ecosystem and thrive in the new era of intelligence!
