In the field of the medical industry, “precision” is the golden standard for measuring the quality and performance of medical equipment. Excellent precision is not only related to the performance of the equipment but also a guarantee for patient safety. CNC five-axis machining centers continue to empower the quality and safety of medical equipment with their exquisite machining capabilities and outstanding precision control.
Advantages of CNC Five-Axis Machining
The greatest advantage of CNC five-axis machining centers lies in multi-axis linkage technology, which enables them to handle precision machining tasks of complex geometric parts with ease. Currently, relying on rich technical experience, our team has been able to complete all machining processes of complex medical precision parts in a single setup by reducing the number of clamps and optimizing machining paths, effectively reducing errors during the machining process.
Strict Control of Precision Tolerance
Take the “medical reagent bottle rotating plate” as an example. The complex shape design of this part is to ensure stable and precise rotation force during medical testing. Therefore, we use five-axis machining equipment to quickly respond to design requirements, and by customizing engineering paths and optimizing process flows, we ensure that the angle tolerance of each hole position of the part is within ±0.05°, realizing rapid mass machining of the rotating plate.
Machining Process and Material Selection
In terms of surface treatment process, we adopt black anodizing treatment, which further improves the wear resistance and corrosion resistance of the components and ensures high consistency of each product. In terms of materials, we have carefully considered the special application scenarios and machining complexity of the components, and specially adopted AL6061 lightweight aluminum alloy as the raw material, which not only ensures high strength of the product but also provides more room for the realization of the part shape. Notably, in the mass machining process, we have introduced the Automatic Circlip Feeding System, which can realize automatic and precise feeding of circlip auxiliary parts, effectively reducing clamping errors caused by manual intervention. At the same time, it shortens the feeding time per piece by more than 30%, further ensuring the consistency and efficiency of mass production of precision parts such as medical reagent bottle rotating plates.
Leveraging Precision Technology to Unlock Future Potential
Looking forward to the future, Airey Precision Machinery will pay more attention to the introduction of advanced equipment and high-tech talents. Through continuous technological innovation and process optimization, we will bring more possibilities to the medical industry and provide safer and more reliable medical equipment for patients.
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