I. Introduction: Preview of PACK EXPO Las Vegas 2025 – PAC Machinery Reshapes the Packaging Industry with “Flexible Sustainability” Solutions
As the global packaging industry grapples with dual pressures of regulatory sustainability mandates and rising demand for flexible production, PACK EXPO Las Vegas 2025 (September 29–October 1, Nevada, US) is set to become a pivotal stage for groundbreaking innovations—and PAC Machinery is stepping into the spotlight with a lineup designed to redefine “futureproof packaging.” While other brands focus on single-material or niche solutions, PAC Machinery is doubling down on “Flexible Sustainability”—a core theme that lets businesses run both recyclable paper and eco-friendly plastic on the same equipment—paired with cutting-edge robotic integrations. This approach not only addresses today’s environmental goals but also equips
manufacturers to adapt to tomorrow’s shifting material trends, making it a standout highlight for attendees seeking to balance efficiency, cost, and responsibility.
II. Core Exhibits: 12 Advanced Machines Focused on Paper-Plastic Compatibility and Automation Upgrades
PAC Machinery is set to showcase a total of 12 advanced packaging machines at the expo, covering everything from compact tabletop baggers to industrial-grade sealing systems. The star attractions include two new automatic baggers tailored for paper and poly materials, plus two integrated bagging-robotic systems—all engineered to boost automation, reduce waste, and align with global sustainability standards.
Among the must-see exhibits is the “Flexible Sustainability” lineup—a collection of systems capable of processing kerbside-recyclable plastic and paper (with up to 100% recycled content). This lineup directly responds to regulations like the EU’s Single-Use Plastics Directive and consumer demands for eco-friendly packaging, eliminating the need for brands to invest in separate machines for different materials.
III. Analysis of Star Models (1): Rollbag R985 & R3200 – Powerful Functions in Small Spaces, Seamless Switch Between Paper and Plastic
Two standout models in the Flexible Sustainability range are the Rollbag R985 and Rollbag R3200 paper baggers, each designed to solve unique pain points for businesses of different sizes.
The Rollbag R985 is a compact, tabletop automatic bagger that punches above its weight: it can package products using both recyclable paper and poly-based materials, making it ideal for small to mid-sized enterprises (SMEs) or facilities with limited floor space. Whether sealing snack pouches (paper) or electronics packaging (poly), the R985 eliminates the need for multiple machines, cutting upfront costs and simplifying operations.
The Rollbag R3200 takes flexibility further: it lets users switch between PAC’s patented Fiberflex kerbside-recyclable paper mailers and poly mailers made from up to 100% recycled resins. For e-commerce brands or retailers handling diverse product lines (e.g., apparel in paper mailers vs. beauty products in poly), this means seamless material transitions without downtime—critical for meeting seasonal demand spikes or sudden regulatory changes.
IV. Analysis of Star Models (2): Robotic Integration Systems & R3200XL – Dual Benefits of Automation-Driven Efficiency and Waste & Cost Reduction
Beyond standalone baggers, PAC Machinery will unveil two game-changing robotic integrations, developed in partnership with CMES Robotics and MSD Sales—designed to take precision and speed to new heights.
One integration pairs the Rollbag R785 (a compact all-electric tabletop poly bagger that runs up to 40 bags per minute) with a robotic kitting solution. This combo excels at precise part handling—perfect for industries like electronics or automotive, where small components (e.g., screws, connectors) need to be kitted and packaged quickly without human error. The robotic arm streamlines feeding and positioning, while the R785 ensures fast, consistent sealing—cutting labor costs and boosting throughput by up to 30%.
Another key feature is the Rollbag R3200XL, which includes “poly tubing” technology that customises bag length to match product size. Instead of using pre-cut bags (which often leave excess material), the R3200XL trims tubing to fit items exactly—minimising plastic waste by 15–25% and reducing material costs over time. For high-volume operations (e.g., food packaging or consumer goods), this waste reduction adds up to significant savings annually.
V. Other Heavyweight Exhibits: Industrial-Grade Packaging Solutions Covering All Scenarios
The expo display won’t stop at baggers and robotics—PAC Machinery is also showcasing a range of industrial-grade equipment to meet diverse production needs:
6800CS side sealer with in-zone labeller: Ideal for high-volume carton or film sealing, with built-in labelling to streamline traceability (critical for regulated industries like pharmaceuticals).
PVG industrial vacuum sealer: Designed for heavy-duty use, it extends product shelf life (e.g., meats, cheeses) by removing air and creating airtight seals—reducing food waste and ensuring freshness.
Clamco 4C combo shrink-wrap system: An all-in-one solution for shrink-wrapping products (e.g., beverage cases, household goods), with precise heat control to avoid material damage.
PAC FW 400F flow wrapper: Perfect for wrapping individual items (e.g., candy bars, medical devices) in airtight, tamper-evident film—with speed and accuracy for mass production.
Complementing these machines will be a selection of materials for automatic baggers, ensuring attendees can see end-to-end packaging solution
s in action.
President’s Statement: “Flexible Sustainability” Is the Future of Packaging – Automation and Versatility Are Indispensable
PAC Machinery president Greg Berguig summed up the company’s vision for the expo, saying: “At this year’s show, we’re excited to unveil our theme of ‘Flexible Sustainability,’ which gives companies the power to run both paper and plastic on the same machine. It’s a futureproof approach to packaging – and with our robotics integrations making a big splash, we’re showing what’s truly possible when automation meets versatility and the latest technologies.”
Berguig’s comment highlights a key industry shift: as materials and regulations evolve, “one-machine-for-one-task” is no longer viable. Instead, businesses need equipment that can adapt—and PAC’s lineup directly addresses this need by combining sustainability, flexibility, and automation into a single, scalable solution.
VII. Conclusion: PACK EXPO 2025 Becomes an Industry Bellwether – PAC Leads the New Direction of “Sustainability + Automation” in Packaging
For attendees at PACK EXPO Las Vegas 2025, PAC Machinery’s exhibit isn’t just a showcase of machines—it’s a preview of the packaging industry’s future. In a landscape where sustainability can’t be sacrificed for efficiency (and vice versa), the company’s “Flexible Sustainability” theme and robotic integrations offer a roadmap for success: run paper or plastic on demand, cut waste with custom bagging, and boost precision with automation.
Whether you’re an SME looking to upgrade a tabletop bagger or a large manufacturer seeking end-to-end robotic lines, PAC’s exhibits demonstrate that “futureproof” doesn’t mean overinvesting—it means investing wisely in equipment that grows with your needs. As the expo kicks off, all eyes will be on PAC Machinery to see how its innovations will shape the next era of packaging—one that’s greener, more flexible, and more efficient than ever before.
