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Automation Transforms EV Motor Manufacturing: Stator Lines Gain Speed via PC-Control Solutions
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Automation Drives EV Motor Manufacturing Innovation

 

Core Technologies Redefine Stator Production Efficiency

 

PC-based control systems and flexible transport solutions are revolutionizing electric vehicle (EV) motor manufacturing—specifically slashing cycle times and ramping up efficiency for stator production lines, a critical link in EV powertrain assembly.

 

GROB Leads Transformation with Custom Hairpin Production Solutions

 

GROB-Werke GmbH & Co. KG, a Germany-based machine tool manufacturer headquartered in Mindelheim, is at the forefront of this transformation. A key player in high-volume EV production systems, the company recently delivered a sophisticated, custom-built solution for manufacturing hairpins—the core components that form stator winding rims in electric motors—for a major U.S.-based EV maker. This system serves as a prime example of how fully integrated, scalable automation can solve complex manufacturing challenges, delivering consistency and productivity that traditional setups struggle to match.

 

GROB’s Legacy & Electrification-Focused Portfolio Expansion

 

With a 95-plus-year legacy as a family-owned global enterprise, GROB has long been a trusted partner to automotive OEMs and their suppliers, developing a diverse portfolio of manufacturing solutions: from machining centers and manual assembly stations to fully automated assembly lines. In response to the global shift toward electrification, the company has expanded its offerings to include specialized production systems for EV-critical components, such as electric motors, batteries, and fuel cells—cementing its role in the EV supply chain.

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Headwinds Hindering Assembly Automation Market Growth

 

Despite automation’s clear benefits, the assembly automation market faces notable headwinds. A shortage of skilled professionals, low security awareness among teams, and the high upfront costs of deploying factory automation systems (including expenses for technology implementation and employee training) have slowed growth. These significant initial capital outlays often offset the long-term cost-effectiveness of industrial automation. Compounding the issue, the market’s fragmented nature—with varying standards, technologies, and customer needs—makes it difficult for businesses to accurately predict return on investment (ROI), creating hesitation for potential adopters.

 

Multi-component capping assembly machine
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